NAUTIS

The Challenge

Name: 
Vessel Structural Condition Analysis and Hotspot Identification via Digital Representation and Modelling for Robotic Inspection

Domain: 
Maritime Robotics, Digital Twins, and Structural Condition Assessment

Challenge proposer:

Objectives:


To ingest physical vessel data, create an advanced digital representation incorporating stress and corrosion, utilize algorithms to identify structural hotspots, and output highly accurate 3D modeling waypoints specifically optimized to guide downstream autonomous robotic inspections in GNSS-denied environments.

The Solution

Name: 
A.I.S.A – Artificial Intelligence & Surveyor-infused Analysis for Unified Hull Integrity Assessment


The A.I.S.A. project addresses the gap between raw robotic data collection and actionable engineering intelligence by developing a software platform that acts as an intelligent “brain”. It combines qualitative (visual) and quantitative (UTM) datasets through a Spatio-Temporal Data Fusion Engine, while filtering the AI findings through a deterministic Expert System based on maritime rules, like CSR. By adding a 5-year historical data dimension, it predicts degradation rates to automate Class-ready condition evaluation reports and repair specifications.

 

The Solution

Name: 
NAUTIS – Class-Compliant Digital Twin for Maritime Inspection and Targeted Robotic Waypoint Generation

The NAUTIS project develops an operationally proven Digital Twin that accurately represents a vessel’s true structural condition by fusing archival FEM/CAD data with historical Ultrasonic Thickness Measurement (UTM) records. It utilizes a hybrid Explainable AI (XAI) engine, strictly constrained by digitized IACS rules, to identify structural “hotspots” which are then translated into absolute 3D spatial waypoints. This shifts maritime robotic inspections from exhaustive, blind exploration to precise, predictive, and class-approved structural assessments, optimizing autonomous robotic exploration in GNSS-denied environments.

NAUTIS is a Class-Compliant Digital Twin designed to act as the analytical “brain” for maritime robotic inspections, addressing the critical disconnect between theoretical naval architecture and operational robotics. Currently, robotic platforms deployed in complex, GNSS-denied vessel compartments lack structural context, often scanning healthy and degraded steel indiscriminately. NAUTIS solves this inefficiency through three core technological pillars.First, NAUTIS executes advanced geometric decimation on computationally heavy CAD/FEM models to create a lightweight 3D structural mesh that preserves critical load-bearing topologies. It then projects theoretical stress concentrations and historical material loss (Ultrasonic Thickness Measurements) onto this mesh, generating a dynamic Corrosion and Stress Heatmap. Second, standard black-box machine learning is unsuitable for maritime regulatory compliance. NAUTIS innovates by digitizing the International Association of Classification Societies (IACS) Common Structural Rules into machine-readable Boolean logic. The hybrid architecture utilizes Supervised Learning to predict coupled stress-corrosion degradation but passes these probabilistic predictions through a deterministic Expert System (the IACS rules). Third, the system bridges structural engineering and robotics through dynamic matrix transformations, as it converts high-risk structural zones from the digital twin’s local coordinate system into absolute 3D spatial coordinates. These executable waypoints are pre-loaded onto the AUTOASSESS drone’s flight controller for autonomous offline inspection.

By supplying robotic platforms with mathematically prioritized risk-based 3D waypoints, NAUTIS minimizes indiscriminate scanning, and therefore reduces drone flight time and conserving battery payload. Also, by transforming raw post-flight sensor data into certified structural condition reports, NAUTIS delivers a reliable Decision Support System (DSS) for ship operators and classification societies.

The Solution Provider

MarineStructural Twins SINGLE MEMBER P.C. is an innovative technology provider based in Greece, specializing in bridging the gap between traditional maritime operations and cutting-edge digital transformation. The company focuses on the development of advanced digital twins and artificial intelligence solutions tailored for structural integrity, predictive maintenance, and robotic inspections within the maritime industry. By combining certified naval architecture expertise with modern software engineering, MarineStructural Twins ensures its technological frameworks remain strictly grounded in class-approved maritime realities while pushing the boundaries of autonomous operational capabilities.

Open Call For Tech Solutions

AUTOASSESS invites Startups and SMEs to present their innovative technology solutions addressing specific use-case challenges identified by the AUTOASSESS technical team and end-users.

The Open Call for Tech Solutions is an initiative that supports the integration of external providers into our project, enhancing use cases through innovative approaches.

OVERVIEW

AUTOASSESS main goal is to innovate by creating a fully autonomous inspection of ballast tanks and cargo holds of vessels. By embracing an open approach of innovation model, AUTOASSESS aspires to use the entire value chain of the consortium as well as external stakeholders. The objective? To assess the best ideas, regardless of the origins!

Key features of AUTOASSESS Open Calls:

  • Financial Support to Third Parties (FSTP) mechanism: Promoting third-party involvement, ensuring that innovative solutions are market-ready before project completion.
  • Collaborative Co-Creation: Supporting external technology providers and invite them to develop and enhance existing use cases.
  • Targeted Problem-Solving: Implementing two open calls: Open Call for Tech Solutions and Open Call for Tech Innovations (planned for 2025).

Key Team Members:

Balafas Dimitrios

Project Coordinator & Lead Naval Architect

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